Maintained and troubleshot electrical systems from 24 volt to 480 volt single and three phase. Re-formulated our product to minimize resin usage without affecting the end product quality, saving over $180,000 per year. Let's find out what skills a Plant Engineer actually needs in order to be successful in the workplace. Implemented cost reduction initiatives during early project design phases, resulting in better project economics and cost savings for clients. Produced AutoCAD drawings in accordance with Ford Common Practices and Engineering Methods (CPEM) standards. Designed and implemented control systems, and worked as the project manager for the construction of new pilot plants. Attracted, hired, and trained maintenance staff to support manufacturing equipment and facilities. practical maintenance planning and procedures) you need when commencing work as a qualified Plant Engineer is missing from their curricula. Implemented CMMS and maintenance strategy. Implemented new control systems which utilized touch-screen technology and generated annual savings of up to an estimated $20,000. Assisted in managing facilities environmental and safety programs. These involve complete working labs set up at various locations of the world into which you will be able to log and proceed through the various practical sessions. Developed site procedures and systems to incorporate corporate requirements and ensure compliance with corporate guidelines, standards and responsible care. Incorporated PLC's and robotics into several production operations greatly improving reliability and production speeds. Included engineering inputs for capital cost estimates. Audited water quality parameters daily to meet acceptable standards. Optimized performance of waste treatment plant; increased process sigma level from 3 to 5. Assisted in installation and on-time final start up of both Synchronous Condensers, new equipment utilized to provide electrical system stability. Researched, adopted and recommended best practices; insured accuracy of preventative maintenance schedule. Performed general repairs, and regular maintenance on production equipment. Replaced fluorescent lamps and fixtures with high-efficiency T8's for an energy cost savings while maintaining higher-quality lighting. Developed full scopes of work for major projects, which included completion time-lines, cost estimates, and staffing requirements. Fixed and rotating equipment reliability is enhanced through adherence to TPM program, including Kaizen continuous improvement. Ensured compliance with State Regulatory agencies through proper and timely reporting. Relocated production equipment from old facility to the new facility in seven days without impacting production. Implemented cost savings project related to filtration saving over $50K annually. Streamlined Liners Direct manufacturing to reduce two shifts to one shift operation; a cost savings of $250,000 annually. processing of materials. Participated in the Process Safety Management Team and cGMP Team. Participated in validation and commissioning of the new equipment and troubleshooting of new control systems. Maintained the plants PSMRMP and HACCP programs. The webinar schedule is not put together until after registrations close. Spearheaded evaluation of combustible powders used at plant in order to ensure compliance with NFPA standards. Managed 12 highly qualified maintenance staff and 20 operations employees. Supervised contractor personnel, guide them to follow the company safety standards meanwhile meet milestones established by project management methodology. Directed workers engaged in product measurement, inspection, and testing activities to ensure quality control and reliability. Implemented 6 Sigma projects resulting in ~$3.1 million annual production potential. Performed and managed engineering work related to pressure relief systems and process equipment calculations. Provided technical direction to operations and maintenance personnel. No one can learn much solely from lectures, the labs and simulation software are designed to increase the absorption of the materials and to give you a practical orientation of the learning experience. Specified materials when called for, obtained pricing and delivery, coordinated deliveries to meet manufacturing/fabrication scheduling. Installed new machinery, trained maintenance personnel; spearheaded total preventive maintenance program for all equipment. Managed $1.6M program for upgrading company wide DCS Systems. Designed and built a highly complex Data Acquisition System (SCADA) to test motors with specific customer and industry parameters. Implemented the first Statistical Process Control program on a production line in the Plant. Directed the control of clean room HVAC programs to insure particle control in a cGMP environment. Managed material selection, research, development, characterization, and process optimization. Managed project to redesign "Ram Mixer System" including platforms, electrical systems, conveyor belts and Bulk Bagging System. Is industrialization the key to poverty reduction in Africa? Supervised installation, start-ups and maintenance of HVAC systems in industrial buildings. Designed and directed all operations engineering projects Maintained accurate records and initiated corrective actions to ensure compliance with environmental quality standards. Provided process equipment engineering and interfaced with suppliers and contractors. Also maintain and repair equipment including, but not limited to, mechanical, HVAC, electrical, plumbing, plant maintenance, and medical gas systems. Designed and implemented process optimization of plant operations. Responded to regulatory agencies' queries. Apply to Plant Engineer, OSP Engineer, Training Developer and more! Virtually all certification programs seek to enhance both the individual's career and the profession's visibility and importance. Provided technical equipment support to plant maintenance personnel. Revised the PSM & PID's documents and updated them to current state and federal requirements policy. Maintained communication with plant and production supervisors and operators in order to find incipient problems and identify areas for improvement. Monitored plant exhaust emissions to ensure compliance with state and federal law. Supervised capital projects; served as site Environmental Coordinator responsible for Hazardous Waste management and reduction programs. Managed installation of a 72 wide blanking machine, headed the trouble shooting team task with eh operation of the line. Led the plant safety program, and performed job risk assessments and safety audits. Designated facility Safety Officer, responsible for all employee safety programs and environmental requirements. Initiated quality control programs and implemented product continuous improvement activities. Identified, justified, planned and implemented significant capital projects to improve capacity, productivity and quality. Installed and implemented the DataStream MP2 CMMS and upgrade to Micro-Main 2000 System. Drafted and designed products for furniture foam, automotive foam packaging, and military foam packaging utilizing AutoCAD 2007. Provided assistance and direction to other plant personal in proper plant procedures and manufacturing methods. Ensured equipment reliability and minimized unplanned downtime through the application of preventive and predictive maintenance programs. Installed a $750,000 robotic machine center resulting in $400,000 cost savings. Prepared capital project budgets and managed all new equipment installations. Developed and managed capital projects that increased availability and reliability of plant operation. Developed and implemented GMP, safety, and new employee training programs. Introduced process-data collection, analyze, and data driven six sigma approach and methodology. Conducted Six Sigma project to reduce BCT across resin manufacturing processes. Implemented EHS programs that helped reduced our TIRR rate from 6 to below 2. Provided direction for plant maintenance department. Prepared budgetary CAPEX/OPEX cost estimates, block flow diagrams, and feasibility studies to support marketing efforts. Waste Energy Engineer. Supervised daily activities/administration of pilot production facility personnel and was responsible for planning and trial production/testing of experimental grades of black. Generated significant cost savings and improved productivity by collaborating on Six Sigma methodologies and Lean techniques. The BLS says that if you want to enter any branch of industrial engineering you need, at a minimum, a four-year engineering degree. Supervised 4 Multi-Craft Maintenance Technicians, 1 Process Control Technician and various contractors. Provided design and troubleshooting support for facilities capital projects and daily operation. Engineering Qualifications Engineering qualifications are a good way to acquire the vocational skills and knowledge required for careers in the engineering construction industry. Conducted site surveys, performed computer support, and prepared bids. Managed all plant engineering and maintenance personnel. Headed statistical process control groups that reduced defects and cycle time by 20 -30%. The Plant Engineer plans direct and coordinates the manufacturing activities at the industries. Planned, developed, and delivered curriculum to train new Six Sigma Green Belt candidates. Maintained all records and reporting for DHEC, Hazardous Waste, OSHA and EPA. Designed and developed projects for new equipment installation and modernization. Delivered facility-wide expertise due to extensive experience in all areas of plant operations. Directed all maintenance personnel and manage facility services. Performed industrial electronics integration, debugging and troubleshooting of process and production equipment. Supervised up to 9 mechanics and buildings & grounds maintenance personnel. This is rarely needed in the real industrial world where time is short and immediate results are required. Developed Training program to identify strengths and weaknesses of maintenance staff to determine skills and training needed. Performed many process engineering related functions. Interpreted plans from initial customer then manipulated or altered to fit building design and restrictions utilizing CAD system. Managed & executed trials on the machines for cost savings and developing new customers. The course follows six engineering threads to provide you with maximum practical coverage in the field of Plant Engineering: The course is composed 19 modules. Reviewed vendor bids, justified costs, and payback of in-house company projects as well as supervision of contractor projects. Directed all manufacturing and maintenance activities within 3 manufacturing facilities. Implemented operator Total Productive Maintenance (TPM) system. Coordinated operation of HVAC systems and energy conservation & cost reduction projects. Performed set-up, operation and general maintenance of cell culture and harvest process equipment for production of drug substance. Determined site direction on control systems and infrastructure, integrated 3 plant control networks. Provided engineering support during execution of major turnarounds, including change out of process catalysts. Managed projects for chemical process equipment & emissions control complying with EPA SARA Title III. Sustained all processes using strong statistical process control for key inline and station monitors. Directed cement plant physical and chemical process operation. Provided engineering support for plant wide operations. Conducted engineering cost savings analysis for customer platforms. Worked with R & D/QC team to provide and implement SPC statistical analysis software, WinSPC. Supported equipment and facility asset administration, operating procedures, and line / facility audits. Directed safety program, including contingency-plan drills, incident investigation, and monthly safety/training meetings. Coordinated process improvement plans with suppliers and internal personnel for implementation of plant improvements. Provided technical support to production problems, developed new materials, worked in production and lab environments. Managed and controlled all plant upkeep and improvement functions including management of engineering group and plant maintenance team. Developed scope for a semiconductor facility by using utility model estimates and comparisons against system and distribution capacities including options analyses. Maintained and enforced plant safety program; performed safety reviews and operator training. Collaborated with engineers and plant supervisors across Nigeria to improve crude refinery in several areas. Implemented corrective actions resulting from occurrence reviews. Introduced the DuPont STOP behavior based safety program to help reduce and control incident rates. Managed maintenance and engineering department which included a maintenance supervisor and eight maintenance employees. Developed and implemented product and process improvements for quality and cost reduction. Supervised and control maintenance personnel in their daily work. This is not always possible, however, due to the range of locations of both presenters and students. Coordinated and supervised installation of new equipment and repair operations. Developed plant maintenance & training programs that contributed to increase in plant performance. Led Six Sigma Green Belt project that resulted in 10% savings in maintenance costs. Developed measures that would ensure maintenance cost savings would be sustained. Provided expert engineering support for commissioning and validation of GMP systems ensuring completion to meet manufacturing requirements. Provided engineering support to Distribution Centers located stateside. Job Position: Plant Engineer . Directed plant maintenance activities including equipment repair, preventative maintenance programs, safety programs and new equipment selection. Managed construction activities related to new equipment, facilities and infrastructure. Elevated plant-wide awareness of safety in every aspect of production to improve plant safety ratings. Developed unique solutions to process engineering problems that process engineers were not accustomed to handling. Developed economic justifications for projects and process improvements including equipment repair projects, raw material acquisition processes, and chemical additives. The instructors presenting this advanced diploma are highly experienced engineers from industry who have many years of real-life experience as Plant Engineers. As part of the groundbreaking new way of teaching, we will be using a series of remote laboratories (labs) and simulation software, to facilitate your learning and to test the knowledge you gain during the course. Embrace a well paid, intensive yet enjoyable career by undertaking this comprehensive and practical course. Collaborated with president on new equipment specification, layout and installation. Created an SPC program to analyze production trends Defined and documented operations practices by authoring Standard Operating Procedures and Manufacturing Procedures/Batch Records to document operational and process changes. 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